PNS: Support via stacks

libs/kimath/include/geometry/shape_index.h

@@ -44,9 +44,9 @@
  * @return a SHAPE* object equivalent to object.
  */
 template <class T>
-static const SHAPE* shapeFunctor( T aItem )
+static const SHAPE* shapeFunctor( T aItem, int aLayer )
 {
-    return aItem->Shape();
+    return aItem->Shape( aLayer );
 }
 
 /**
@@ -59,9 +59,9 @@ static const SHAPE* shapeFunctor( T aItem )
  * @return a BOX2I object containing the bounding box of the T object.
  */
 template <class T>
-BOX2I boundingBox( T aObject )
+BOX2I boundingBox( T aObject, int aLayer )
 {
-    BOX2I bbox = shapeFunctor( aObject )->BBox();
+    BOX2I bbox = shapeFunctor( aObject, aLayer )->BBox();
 
     return bbox;
 }
@@ -89,13 +89,14 @@ void acceptVisitor( T aObject, V aVisitor )
  *
  * @param aObject is a generic T object.
  * @param aAnotherObject is a generic U object.
+ * @param aLayer is the layer to test
  * @param aMinDistance is the minimum collision distance.
  * @return true if object and anotherObject collide.
  */
 template <class T, class U>
-bool collide( T aObject, U aAnotherObject, int aMinDistance )
+bool collide( T aObject, U aAnotherObject, int aLayer, int aMinDistance )
 {
-    return shapeFunctor( aObject )->Collide( aAnotherObject, aMinDistance );
+    return shapeFunctor( aObject, aLayer )->Collide( aAnotherObject, aMinDistance );
 }
 
 template <class T, class V>
@@ -197,7 +198,7 @@ class SHAPE_INDEX
             }
         };
 
-        SHAPE_INDEX();
+        explicit SHAPE_INDEX( int aLayer );
 
         ~SHAPE_INDEX();
 
@@ -281,6 +282,7 @@ class SHAPE_INDEX
 
     private:
         RTree<T, int, 2, double>* m_tree;
+        int m_shapeLayer;
 };
 
 /*
@@ -288,9 +290,10 @@ class SHAPE_INDEX
  */
 
 template <class T>
-SHAPE_INDEX<T>::SHAPE_INDEX()
+SHAPE_INDEX<T>::SHAPE_INDEX( int aLayer )
 {
     this->m_tree = new RTree<T, int, 2, double>();
+    this->m_shapeLayer = aLayer;
 }
 
 template <class T>
@@ -311,7 +314,7 @@ void SHAPE_INDEX<T>::Add( T aShape, const BOX2I& aBbox )
 template <class T>
 void SHAPE_INDEX<T>::Add( T aShape )
 {
-    BOX2I box = boundingBox( aShape );
+    BOX2I box = boundingBox( aShape, this->m_shapeLayer );
     int min[2] = { box.GetX(), box.GetY() };
     int max[2] = { box.GetRight(), box.GetBottom() };
 
@@ -321,7 +324,7 @@ void SHAPE_INDEX<T>::Add( T aShape )
 template <class T>
 void SHAPE_INDEX<T>::Remove( T aShape )
 {
-    BOX2I box = boundingBox( aShape );
+    BOX2I box = boundingBox( aShape, this->m_shapeLayer );
     int min[2] = { box.GetX(), box.GetY() };
     int max[2] = { box.GetRight(), box.GetBottom() };
 
@@ -345,7 +348,7 @@ void SHAPE_INDEX<T>::Reindex()
     while( !iter.IsNull() )
     {
         T shape = *iter;
-        BOX2I box = boundingBox( shape );
+        BOX2I box = boundingBox( shape, this->m_shapeLayer );
         int min[2] = { box.GetX(), box.GetY() };
         int max[2] = { box.GetRight(), box.GetBottom() };
         newTree->Insert( min, max, shape );

libs/kimath/include/geometry/shape_index_list.h

@@ -35,7 +35,7 @@
 template <class T>
 const SHAPE* defaultShapeFunctor( const T aItem )
 {
-    return aItem->Shape();
+    return aItem->Shape( -1 );
 }
 
 template <class T, const SHAPE* (ShapeFunctor) (const T) = defaultShapeFunctor<T> >

pcbnew/generators/pcb_tuning_pattern.cpp

@@ -952,7 +952,7 @@ static PNS::LINKED_ITEM* pickSegment( PNS::ROUTER* aRouter, const VECTOR2I& aWhe
                 if( aBaseline.PointCount() > 0 )
                 {
                     SEG::ecoord dcBaseline;
-                    VECTOR2I    target = segm->Shape()->Centre();
+                    VECTOR2I    target = segm->Shape( -1 )->Centre();
 
                     if( aBaseline.SegmentCount() > 0 )
                         dcBaseline = aBaseline.SquaredDistance( target );

pcbnew/padstack.cpp

@@ -832,11 +832,15 @@ void PADSTACK::ForEachUniqueLayer( const std::function<void( PCB_LAYER_ID )>& aM
         break;
 
     case MODE::CUSTOM:
-        for( PCB_LAYER_ID layer : LAYER_RANGE( F_Cu, B_Cu, MAX_CU_LAYERS ) )
+    {
+        int layerCount = m_parent ? m_parent->BoardCopperLayerCount() : MAX_CU_LAYERS;
+
+        for( PCB_LAYER_ID layer : LAYER_RANGE( F_Cu, B_Cu, layerCount ) )
             aMethod( layer );
 
         break;
     }
+    }
 }
 
 

pcbnew/router/pns_arc.cpp

@@ -45,8 +45,8 @@ ARC* ARC::Clone() const
 
 OPT_BOX2I ARC::ChangedArea( const ARC* aOther ) const
 {
-    BOX2I tmp = Shape()->BBox();
-    tmp.Merge( aOther->Shape()->BBox() );
+    BOX2I tmp = Shape( -1 )->BBox();
+    tmp.Merge( aOther->Shape( -1 )->BBox() );
     return tmp;
 }
 

pcbnew/router/pns_arc.h

@@ -75,7 +75,7 @@ public:
 
     ARC* Clone() const override;
 
-    const SHAPE* Shape() const override
+    const SHAPE* Shape( int aLayer ) const override
     {
         return static_cast<const SHAPE*>( &m_arc );
     }

pcbnew/router/pns_component_dragger.cpp

@@ -143,7 +143,7 @@ bool COMPONENT_DRAGGER::Start( const VECTOR2I& aP, ITEM_SET& aPrimitives )
             {
                 LINKED_ITEM* li = static_cast<LINKED_ITEM*>( extraJoint->LinkList().front() );
 
-                if( li->Collide( solid, m_world ) )
+                if( li->Collide( solid, m_world, solid->Layer() ) )
                     addLinked( solid, extraJoint, li, extraJoint->Pos() - solid->Pos() );
             }
         }

pcbnew/router/pns_diff_pair.cpp

@@ -436,12 +436,13 @@ void DP_GATEWAYS::BuildFromPrimitivePair( const DP_PRIMITIVE_PAIR& aPair, bool a
 
     const int pvMask = ITEM::SOLID_T | ITEM::VIA_T;
 
-    if( aPair.PrimP()->OfKind( pvMask ) && aPair.PrimN()->OfKind(  pvMask ) )
+    if( aPair.PrimP()->OfKind( pvMask ) && aPair.PrimN()->OfKind( pvMask ) )
     {
         p0_p = aPair.AnchorP();
         p0_n = aPair.AnchorN();
 
-        shP = aPair.PrimP()->Shape();
+        // TODO(JE) padstacks
+        shP = aPair.PrimP()->Shape( -1 );
     }
     else if( aPair.PrimP()->OfKind( ITEM::SEGMENT_T | ITEM::ARC_T )
              && aPair.PrimN()->OfKind( ITEM::SEGMENT_T | ITEM::ARC_T ) )

pcbnew/router/pns_diff_pair.h

@@ -413,8 +413,8 @@ public:
 
     void SetViaDiameter( int aDiameter )
     {
-        m_via_p.SetDiameter( aDiameter );
-        m_via_n.SetDiameter( aDiameter );
+        m_via_p.SetDiameter( VIA::ALL_LAYERS, aDiameter );
+        m_via_n.SetDiameter( VIA::ALL_LAYERS, aDiameter );
     }
 
     void SetViaDrill( int aDrill )

pcbnew/router/pns_diff_pair_placer.cpp

@@ -118,12 +118,12 @@ bool DIFF_PAIR_PLACER::propagateDpHeadForces ( const VECTOR2I& aP, VECTOR2I& aNe
 
     if( m_placingVia )
     {
-        virtHead.SetDiameter( viaGap() + 2 * virtHead.Diameter() );
+        virtHead.SetDiameter( 0, viaGap() + 2 * virtHead.Diameter( 0 ) );
     }
     else
     {
         virtHead.SetLayer( m_currentLayer );
-        virtHead.SetDiameter( m_sizes.DiffPairGap() + 2 * m_sizes.DiffPairWidth() );
+        virtHead.SetDiameter( 0, m_sizes.DiffPairGap() + 2 * m_sizes.DiffPairWidth() );
     }
 
     bool solidsOnly = true;
@@ -160,7 +160,8 @@ bool DIFF_PAIR_PLACER::propagateDpHeadForces ( const VECTOR2I& aP, VECTOR2I& aNe
 
         int clearance = m_currentNode->GetClearance( obs->m_item, &m_currentTrace.PLine(), false );
 
-        if( obs->m_item->Shape()->Collide( virtHead.Shape(), clearance, &force ) )
+        // TODO(JE) padstacks - this won't work
+        if( obs->m_item->Shape( 0 )->Collide( virtHead.Shape( 0 ), clearance, &force ) )
         {
             collided = true;
             totalForce += force;

pcbnew/router/pns_hole.h

@@ -66,7 +66,7 @@ public:
 
     int Radius() const;
 
-    const SHAPE* Shape() const override { return m_holeShape; }
+    const SHAPE* Shape( int aLayer ) const override { return m_holeShape; }
 
     void SetParentPadVia( ITEM* aParent ) { m_parentPadVia = aParent; }
     ITEM* ParentPadVia() const override { return m_parentPadVia; }

pcbnew/router/pns_index.cpp

@@ -31,10 +31,13 @@ void INDEX::Add( ITEM* aItem )
     assert( range.Start() != -1 && range.End() != -1 );
 
     if( m_subIndices.size() <= static_cast<size_t>( range.End() ) )
-        m_subIndices.resize( 2 * range.End() + 1 ); // +1 handles the 0 case
+    {
+        for( int i = 0; i <= range.End(); ++i )
+            m_subIndices.emplace_back( std::make_unique<ITEM_SHAPE_INDEX>( i ) );
+    }
 
     for( int i = range.Start(); i <= range.End(); ++i )
-        m_subIndices[i].Add( aItem );
+        m_subIndices[i]->Add( aItem );
 
     m_allItems.insert( aItem );
     NET_HANDLE net = aItem->Net();
@@ -53,7 +56,7 @@ void INDEX::Remove( ITEM* aItem )
         return;
 
     for( int i = range.Start(); i <= range.End(); ++i )
-        m_subIndices[i].Remove( aItem );
+        m_subIndices[i]->Remove( aItem );
 
     m_allItems.erase( aItem );
     NET_HANDLE net = aItem->Net();

pcbnew/router/pns_index.h

@@ -31,6 +31,7 @@
 #include <geometry/shape_index.h>
 
 #include "pns_item.h"
+#include "pns_node.h"
 
 namespace PNS {
 
@@ -122,7 +123,7 @@ private:
     int querySingle( std::size_t aIndex, const SHAPE* aShape, int aMinDistance, Visitor& aVisitor ) const;
 
 private:
-    std::deque<ITEM_SHAPE_INDEX>         m_subIndices;
+    std::deque<std::unique_ptr<ITEM_SHAPE_INDEX>> m_subIndices;
     std::map<NET_HANDLE, NET_ITEMS_LIST> m_netMap;
     ITEM_SET                             m_allItems;
 };
@@ -134,7 +135,8 @@ int INDEX::querySingle( std::size_t aIndex, const SHAPE* aShape, int aMinDistanc
     if( aIndex >= m_subIndices.size() )
         return 0;
 
-    return m_subIndices[aIndex].Query( aShape, aMinDistance, aVisitor);
+    LAYER_CONTEXT_SETTER layerContext( aVisitor, aIndex );
+    return m_subIndices[aIndex]->Query( aShape, aMinDistance, aVisitor);
 }
 
 template<class Visitor>
@@ -147,7 +149,7 @@ int INDEX::Query( const ITEM* aItem, int aMinDistance, Visitor& aVisitor ) const
     const PNS_LAYER_RANGE& layers = aItem->Layers();
 
     for( int i = layers.Start(); i <= layers.End(); ++i )
-        total += querySingle( i, aItem->Shape(), aMinDistance, aVisitor );
+        total += querySingle( i, aItem->Shape( i ), aMinDistance, aVisitor );
 
     return total;
 }

pcbnew/router/pns_item.cpp

@@ -55,6 +55,7 @@ static bool shouldWeConsiderHoleCollisions( const ITEM* aItem, const ITEM* aHead
     {
         const ITEM* parentI = holeI->ParentPadVia();
         const ITEM* parentH = holeH->ParentPadVia();
+
         if( !parentH || !parentI )
             return true;
 
@@ -73,7 +74,7 @@ static bool shouldWeConsiderHoleCollisions( const ITEM* aItem, const ITEM* aHead
         // identical and belonging to the same net as non-colliding.
 
         if( parentViaI && parentViaH && parentViaI->Pos() == parentViaH->Pos()
-            && parentViaI->Diameter() == parentViaH->Diameter()
+            && parentViaI->PadstackMatches( *parentViaH )
             && parentViaI->Net() == parentViaH->Net()
             && parentViaI->Drill() == parentViaH->Drill() )
             return false;
@@ -90,17 +91,32 @@ static bool shouldWeConsiderHoleCollisions( const ITEM* aItem, const ITEM* aHead
 }
 
 
-bool ITEM::collideSimple( const ITEM* aHead, const NODE* aNode,
+std::set<int> ITEM::RelevantShapeLayers( const ITEM* aOther ) const
+{
+    std::vector<int> myLayers = UniqueShapeLayers();
+    std::vector<int> otherLayers = aOther->UniqueShapeLayers();
+
+    if( !HasUniqueShapeLayers() && !aOther->HasUniqueShapeLayers() )
+        return { -1 };
+
+    std::set<int> relevantLayers;
+
+    std::set_union( myLayers.begin(), myLayers.end(), otherLayers.begin(), otherLayers.end(),
+                    std::inserter( relevantLayers, relevantLayers.begin() ) );
+
+    return relevantLayers;
+}
+
+
+bool ITEM::collideSimple( const ITEM* aHead, const NODE* aNode, int aLayer,
                           COLLISION_SEARCH_CONTEXT* aCtx ) const
 {
     // Note: if 'this' is a pad or a via then its hole is a separate PNS::ITEM in the node's
     // index and we don't need to deal with holeI here.  The same is *not* true of the routing
     // "head", so we do need to handle holeH.
-
-    const SHAPE* shapeI = Shape();
     int          lineWidthI = 0;
 
-    const SHAPE* shapeH = aHead->Shape();
+    //const SHAPE* shapeH = aHead->Shape();
     const HOLE*  holeH = aHead->Hole();
     int          lineWidthH = 0;
     bool         collisionsFound = false;
@@ -118,19 +134,19 @@ bool ITEM::collideSimple( const ITEM* aHead, const NODE* aNode,
     if( const auto line = dyn_cast<const LINE*>( this ) )
     {
         if( line->EndsWithVia() )
-            collisionsFound |= line->Via().collideSimple( aHead, aNode, aCtx );
+            collisionsFound |= line->Via().collideSimple( aHead, aNode, aLayer, aCtx );
     }
 
     if( const auto line = dyn_cast<const LINE*>( aHead ) )
     {
         if( line->EndsWithVia() )
-            collisionsFound |= line->Via().collideSimple( this, aNode, aCtx );
+            collisionsFound |= line->Via().collideSimple( this, aNode, aLayer, aCtx );
     }
 
     // And a special case for the "head" via's hole.
     if( holeH && shouldWeConsiderHoleCollisions( this, holeH ) )
     {
-        if( Net() != holeH->Net() && collideSimple( holeH, aNode, aCtx ) )
+        if( Net() != holeH->Net() && collideSimple( holeH, aNode, aLayer, aCtx ) )
             collisionsFound = true;
     }
 
@@ -205,6 +221,9 @@ bool ITEM::collideSimple( const ITEM* aHead, const NODE* aNode,
 
         bool checkNetTie = aNode->GetRuleResolver()->IsInNetTie( this );
 
+        const SHAPE* shapeI = Shape( aLayer );
+        const SHAPE* shapeH = aHead->Shape( aLayer );
+
         if( checkCastellation || checkNetTie )
         {
             // Slow method
@@ -270,9 +289,10 @@ bool ITEM::collideSimple( const ITEM* aHead, const NODE* aNode,
 }
 
 
-bool ITEM::Collide( const ITEM* aOther, const NODE* aNode, COLLISION_SEARCH_CONTEXT *aCtx ) const
+bool ITEM::Collide( const ITEM* aOther, const NODE* aNode, int aLayer,
+                    COLLISION_SEARCH_CONTEXT *aCtx ) const
 {
-    if( collideSimple( aOther, aNode, aCtx ) )
+    if( collideSimple( aOther, aNode, aLayer, aCtx ) )
         return true;
 
     return false;

pcbnew/router/pns_item.h

@@ -155,6 +155,8 @@ public:
      *
      * @param aClearance defines how far from the body of the item the hull should be,
      * @param aWalkaroundThickness is the width of the line that walks around this hull.
+     * @param aLayer is the layer to build a hull for (the item may have different shapes on each
+     *               layer).  If aLayer is -1, the hull will be a merged hull from all layers.
      */
     virtual const SHAPE_LINE_CHAIN Hull( int aClearance = 0, int aWalkaroundThickness = 0,
                                          int aLayer = -1 ) const
@@ -217,17 +219,32 @@ public:
      * @param aOther is the item to check collision against.
      * @return true, if a collision was found.
      */
-    bool Collide( const ITEM* aHead, const NODE* aNode,
+    bool Collide( const ITEM* aHead, const NODE* aNode, int aLayer,
                   COLLISION_SEARCH_CONTEXT* aCtx = nullptr ) const;
 
     /**
      * Return the geometrical shape of the item. Used for collision detection and spatial indexing.
+     * @param aLayer is the layer to query shape for (items may have different shapes on different layers)
      */
-    virtual const SHAPE* Shape() const
+    virtual const SHAPE* Shape( int aLayer ) const
     {
         return nullptr;
     }
 
+    /**
+     * Return a list of layers that have unique (potentially different) shapes
+     */
+    virtual std::vector<int> UniqueShapeLayers() const { return { -1 }; }
+
+    virtual bool HasUniqueShapeLayers() const { return false; }
+
+    /**
+     * Returns the set of layers on which either this or the other item can have a unique shape.
+     * Use this to loop over layers when hit-testing objects that can have different shapes on
+     * each layer (currently only VIA)
+     */
+    std::set<int> RelevantShapeLayers( const ITEM* aOther ) const;
+
     virtual void Mark( int aMarker ) const { m_marker = aMarker; }
     virtual void Unmark( int aMarker = -1 ) const { m_marker &= ~aMarker; }
     virtual int Marker() const { return m_marker; }
@@ -279,7 +296,7 @@ public:
     virtual const NODE* OwningNode() const;
 
 private:
-    bool collideSimple( const ITEM* aHead, const NODE* aNode,
+    bool collideSimple( const ITEM* aHead, const NODE* aNode, int aLayer,
                         COLLISION_SEARCH_CONTEXT* aCtx ) const;
 
 protected:

pcbnew/router/pns_kicad_iface.cpp

@@ -1129,7 +1129,7 @@ PNS_KICAD_IFACE::~PNS_KICAD_IFACE()
 std::vector<std::unique_ptr<PNS::SOLID>> PNS_KICAD_IFACE_BASE::syncPad( PAD* aPad )
 {
     std::vector<std::unique_ptr<PNS::SOLID>> solids;
-    PNS_LAYER_RANGE layers( 0, aPad->BoardCopperLayerCount() );
+    PNS_LAYER_RANGE layers( 0, aPad->BoardCopperLayerCount() - 1 );
     LSEQ lmsk = aPad->GetLayerSet().CuStack();
 
     // ignore non-copper pads except for those with holes
@@ -1174,14 +1174,14 @@ std::vector<std::unique_ptr<PNS::SOLID>> PNS_KICAD_IFACE_BASE::syncPad( PAD* aPa
 
             if( aPad->Padstack().Mode() == PADSTACK::MODE::CUSTOM )
             {
-                solid->SetLayers( GetPNSLayerFromBoardLayer( aLayer ) );
+                solid->SetLayer( GetPNSLayerFromBoardLayer( aLayer ) );
             }
             else if( aPad->Padstack().Mode() == PADSTACK::MODE::FRONT_INNER_BACK )
             {
                 if( aLayer == F_Cu || aLayer == B_Cu )
-                    solid->SetLayers( GetPNSLayerFromBoardLayer( aLayer ) );
+                    solid->SetLayer( GetPNSLayerFromBoardLayer( aLayer ) );
                 else
-                    solid->SetLayers( PNS_LAYER_RANGE( 1, aPad->BoardCopperLayerCount() - 1 ) );
+                    solid->SetLayers( PNS_LAYER_RANGE( 1, aPad->BoardCopperLayerCount() - 2 ) );
             }
             else
             {
@@ -1207,7 +1207,10 @@ std::vector<std::unique_ptr<PNS::SOLID>> PNS_KICAD_IFACE_BASE::syncPad( PAD* aPa
             solid->SetOffset( VECTOR2I( offset.x, offset.y ) );
 
             if( aPad->GetDrillSize().x > 0 )
+            {
                 solid->SetHole( new PNS::HOLE( aPad->GetEffectiveHoleShape()->Clone() ) );
+                solid->Hole()->SetLayer( GetPNSLayerFromBoardLayer( aLayer ) );
+            }
 
             // We generate a single SOLID for a pad, so we have to treat it as ALWAYS_FLASHED and
             // then perform layer-specific flashing tests internally.
@@ -1285,41 +1288,81 @@ std::unique_ptr<PNS::ARC> PNS_KICAD_IFACE_BASE::syncArc( PCB_ARC* aArc )
 }
 
 
-std::vector<std::unique_ptr<PNS::VIA>> PNS_KICAD_IFACE_BASE::syncVia( PCB_VIA* aVia )
+std::unique_ptr<PNS::VIA> PNS_KICAD_IFACE_BASE::syncVia( PCB_VIA* aVia )
 {
-    std::vector<std::unique_ptr<PNS::VIA>> vias;
     PCB_LAYER_ID top, bottom;
     aVia->LayerPair( &top, &bottom );
 
-    aVia->Padstack().ForEachUniqueLayer(
+    /*
+     * NOTE about PNS via padstacks:
+     *
+     * PNS::VIA has no knowledge about how many layers are in the board, and there is no fixed
+     * reference to the "back layer" in the PNS.  That means that there is no way for a VIA to know
+     * the difference between its bottom layer and the bottom layer of the overall board (i.e. if
+     * the via is a blind/buried via).  For this reason, PNS::VIA::STACK_MODE::FRONT_INNER_BACK
+     * cannot be used for blind/buried vias.  This mode will always assume that the via's top layer
+     * is the "front" layer and the via's bottom layer is the "back" layer, but from KiCad's point
+     * of view, at least at the moment, front/inner/back padstack mode is board-scoped, not
+     * via-scoped, so a buried via would only use the inner layer size even if its padstack mode is
+     * set to PADSTACK::MODE::FRONT_INNER_BACK and different sizes are defined for front or back.
+     * For this kind of via, the PNS VIA stack mode will be set to NORMAL because effectively it has
+     * the same size on every layer it exists on.
+     */
+
+    auto via = std::make_unique<PNS::VIA>( aVia->GetPosition(),
+                                   SetLayersFromPCBNew( aVia->TopLayer(), aVia->BottomLayer() ),
+                                   0,
+                                   aVia->GetDrillValue(),
+                                   aVia->GetNet(),
+                                   aVia->GetViaType() );
+
+    auto syncDiameter =
         [&]( PCB_LAYER_ID aLayer )
         {
-            auto via = std::make_unique<PNS::VIA>( aVia->GetPosition(),
-                                           SetLayersFromPCBNew( aVia->TopLayer(), aVia->BottomLayer() ),
-                                           aVia->GetWidth( aLayer ),
-                                           aVia->GetDrillValue(),
-                                           aVia->GetNet(),
-                                           aVia->GetViaType() );
+            via->SetDiameter( GetPNSLayerFromBoardLayer( aLayer ), aVia->GetWidth( aLayer ) );
+        };
 
-            via->SetParent( aVia );
+    switch( aVia->Padstack().Mode() )
+    {
+    case PADSTACK::MODE::NORMAL:
+        via->SetDiameter( 0, aVia->GetWidth( PADSTACK::ALL_LAYERS ) );
+        break;
 
-            if( aVia->IsLocked() )
-                via->Mark( PNS::MK_LOCKED );
+    case PADSTACK::MODE::FRONT_INNER_BACK:
+        if( aVia->GetViaType() == VIATYPE::BLIND_BURIED )
+        {
+            via->SetDiameter( 0, aVia->GetWidth( PADSTACK::INNER_LAYERS ) );
+        }
+        else
+        {
+            via->SetStackMode( PNS::VIA::STACK_MODE::FRONT_INNER_BACK );
+            aVia->Padstack().ForEachUniqueLayer( syncDiameter );
+        }
 
-            if( PCB_GENERATOR* generator = dynamic_cast<PCB_GENERATOR*>( aVia->GetParentGroup() ) )
-            {
-                if( !generator->HasFlag( IN_EDIT ) )
-                    via->Mark( PNS::MK_LOCKED );
-            }
+        break;
+
+    case PADSTACK::MODE::CUSTOM:
+        via->SetStackMode( PNS::VIA::STACK_MODE::CUSTOM );
+        aVia->Padstack().ForEachUniqueLayer( syncDiameter );
+    }
+
+    via->SetParent( aVia );
 
-            via->SetIsFree( aVia->GetIsFree() );
-            via->SetHole( PNS::HOLE::MakeCircularHole( aVia->GetPosition(),
-                                                       aVia->GetDrillValue() / 2,
-                                                       SetLayersFromPCBNew( aVia->TopLayer(), aVia->BottomLayer() ) ) );
-            vias.emplace_back( std::move( via ) );
-        } );
+    if( aVia->IsLocked() )
+        via->Mark( PNS::MK_LOCKED );
 
-    return vias;
+    if( PCB_GENERATOR* generator = dynamic_cast<PCB_GENERATOR*>( aVia->GetParentGroup() ) )
+    {
+        if( !generator->HasFlag( IN_EDIT ) )
+            via->Mark( PNS::MK_LOCKED );
+    }
+
+    via->SetIsFree( aVia->GetIsFree() );
+    via->SetHole( PNS::HOLE::MakeCircularHole( aVia->GetPosition(),
+                                               aVia->GetDrillValue() / 2,
+                                               SetLayersFromPCBNew( aVia->TopLayer(), aVia->BottomLayer() ) ) );
+
+    return via;
 }
 
 
@@ -1432,7 +1475,7 @@ bool PNS_KICAD_IFACE_BASE::syncGraphicalItem( PNS::NODE* aWorld, PCB_SHAPE* aIte
 
             if( aItem->GetLayer() == Edge_Cuts || aItem->GetLayer() == Margin )
             {
-                solid->SetLayers( PNS_LAYER_RANGE( 0, m_board->GetCopperLayerCount() ) );
+                solid->SetLayers( PNS_LAYER_RANGE( 0, m_board->GetCopperLayerCount() - 1 ) );
                 solid->SetRoutable( false );
             }
             else
@@ -1707,9 +1750,7 @@ void PNS_KICAD_IFACE_BASE::SyncWorld( PNS::NODE *aWorld )
         }
         else if( type == PCB_VIA_T )
         {
-            std::vector<std::unique_ptr<PNS::VIA>> vias = syncVia( static_cast<PCB_VIA*>( t ) );
-
-            for( std::unique_ptr<PNS::VIA>& via : vias )
+            if( std::unique_ptr<PNS::VIA> via = syncVia( static_cast<PCB_VIA*>( t ) ) )
                 aWorld->Add( std::move( via ) );
         }
     }
@@ -1878,7 +1919,7 @@ void PNS_KICAD_IFACE::HideItem( PNS::ITEM* aItem )
         {
             if( td->IsTeardropArea()
                 && td->GetBoundingBox().Intersects( aItem->Parent()->GetBoundingBox() )
-                && td->Outline()->Collide( aItem->Shape() ) )
+                && td->Outline()->Collide( aItem->Shape( td->GetLayer() ) ) )
             {
                 m_view->SetVisible( td, false );
                 m_view->Update( td, KIGFX::APPEARANCE );
@@ -1928,7 +1969,7 @@ void PNS_KICAD_IFACE::modifyBoardItem( PNS::ITEM* aItem )
     {
         PNS::ARC*        arc = static_cast<PNS::ARC*>( aItem );
         PCB_ARC*         arc_board = static_cast<PCB_ARC*>( board_item );
-        const SHAPE_ARC* arc_shape = static_cast<const SHAPE_ARC*>( arc->Shape() );
+        const SHAPE_ARC* arc_shape = static_cast<const SHAPE_ARC*>( arc->Shape( -1 ) );
 
         m_commit->Modify( arc_board );
 
@@ -1961,7 +2002,7 @@ void PNS_KICAD_IFACE::modifyBoardItem( PNS::ITEM* aItem )
         m_commit->Modify( via_board );
 
         via_board->SetPosition( VECTOR2I( via->Pos().x, via->Pos().y ) );
-        via_board->SetWidth( PADSTACK::ALL_LAYERS, via->Diameter() );
+        via_board->SetWidth( PADSTACK::ALL_LAYERS, via->Diameter( 0 ) );
         via_board->SetDrill( via->Drill() );
         via_board->SetNet( static_cast<NETINFO_ITEM*>( via->Net() ) );
         via_board->SetViaType( via->ViaType() ); // MUST be before SetLayerPair()
@@ -2014,7 +2055,7 @@ BOARD_CONNECTED_ITEM* PNS_KICAD_IFACE::createBoardItem( PNS::ITEM* aItem )
     case PNS::ITEM::ARC_T:
     {
         PNS::ARC* arc = static_cast<PNS::ARC*>( aItem );
-        PCB_ARC*  new_arc = new PCB_ARC( m_board, static_cast<const SHAPE_ARC*>( arc->Shape() ) );
+        PCB_ARC*  new_arc = new PCB_ARC( m_board, static_cast<const SHAPE_ARC*>( arc->Shape( -1 ) ) );
         new_arc->SetWidth( arc->Width() );
         new_arc->SetLayer( GetBoardLayerFromPNSLayer( arc->Layers().Start() ) );
         new_arc->SetNet( net );
@@ -2041,7 +2082,7 @@ BOARD_CONNECTED_ITEM* PNS_KICAD_IFACE::createBoardItem( PNS::ITEM* aItem )
         PCB_VIA*  via_board = new PCB_VIA( m_board );
         PNS::VIA* via = static_cast<PNS::VIA*>( aItem );
         via_board->SetPosition( VECTOR2I( via->Pos().x, via->Pos().y ) );
-        via_board->SetWidth( PADSTACK::ALL_LAYERS, via->Diameter() );
+        via_board->SetWidth( PADSTACK::ALL_LAYERS, via->Diameter( 0 ) );
         via_board->SetDrill( via->Drill() );
         via_board->SetNet( net );
         via_board->SetViaType( via->ViaType() ); // MUST be before SetLayerPair()

pcbnew/router/pns_kicad_iface.h

@@ -107,7 +107,7 @@ protected:
     std::vector<std::unique_ptr<PNS::SOLID>> syncPad( PAD* aPad );
     std::unique_ptr<PNS::SEGMENT> syncTrack( PCB_TRACK* aTrack );
     std::unique_ptr<PNS::ARC>     syncArc( PCB_ARC* aArc );
-    std::vector<std::unique_ptr<PNS::VIA>> syncVia( PCB_VIA* aVia );
+    std::unique_ptr<PNS::VIA>     syncVia( PCB_VIA* aVia );
     bool syncTextItem( PNS::NODE* aWorld, PCB_TEXT* aText, PCB_LAYER_ID aLayer );
     bool syncGraphicalItem( PNS::NODE* aWorld, PCB_SHAPE* aItem );
     bool syncZone( PNS::NODE* aWorld, ZONE* aZone, SHAPE_POLY_SET* aBoardOutline );

pcbnew/router/pns_line.h

@@ -98,7 +98,8 @@ public:
         m_blockingObstacle( nullptr )
     {
         m_via = aVia;
-        m_width = aVia->Diameter();
+        // TODO(JE) Padstacks - does this matter?
+        m_width = aVia->Diameter( aVia->Layers().Start() );
         m_net = aVia->Net();
         m_layers = aVia->Layers();
         m_rank = aVia->Rank();
@@ -130,7 +131,7 @@ public:
     }
 
     ///< Return the shape of the line.
-    const SHAPE* Shape() const override { return &m_line; }
+    const SHAPE* Shape( int aLayer ) const override { return &m_line; }
 
     ///< Modifiable accessor to the underlying shape.
     SHAPE_LINE_CHAIN& Line() { return m_line; }
@@ -197,7 +198,15 @@ public:
     VIA& Via() { return *m_via; }
     const VIA& Via() const { return *m_via; }
 
-    void SetViaDiameter( int aDiameter ) { assert(m_via); m_via->SetDiameter( aDiameter ); }
+    void SetViaDiameter( int aDiameter )
+    {
+        wxCHECK( m_via, /* void */ );
+        wxCHECK2_MSG( m_via->StackMode() == VIA::STACK_MODE::NORMAL,
+                      m_via->SetStackMode( VIA::STACK_MODE::NORMAL ),
+                      wxS( "Warning: converting a complex viastack to normal in PNS_LINE" ) );
+
+        m_via->SetDiameter( VIA::ALL_LAYERS, aDiameter );
+    }
     void SetViaDrill( int aDrill ) { assert(m_via); m_via->SetDrill( aDrill ); }
 
     virtual void Mark( int aMarker ) const override;

pcbnew/router/pns_line_placer.cpp

@@ -825,7 +825,7 @@ bool LINE_PLACER::rhMarkObstacles( const VECTOR2I& aP, LINE& aNewHead, LINE& aNe
     if( obs )
     {
         int              clearance = m_currentNode->GetClearance( obs->m_item, &m_head, false );
-        SHAPE_LINE_CHAIN hull = obs->m_item->Hull( clearance, m_head.Width() );
+        SHAPE_LINE_CHAIN hull = obs->m_item->Hull( clearance, m_head.Width(), m_head.Layer() );
         VECTOR2I         nearest;
 
         DIRECTION_45::CORNER_MODE cornerMode = Settings().GetCornerMode();

pcbnew/router/pns_multi_dragger.cpp

@@ -302,7 +302,7 @@ bool clipToOtherLine( NODE* aNode, const LINE& aRef, LINE& aClipped )
         //PNS_DBG( dbg, 3int, pclip, WHITE, 500000, wxT(""));
 
 
-        if( l.Collide( &aRef, aNode, &ctx ) )
+        if( l.Collide( &aRef, aNode, l.Layer(), &ctx ) )
         {
             didClip = true;
             curL -= step;

pcbnew/router/pns_node.cpp

@@ -241,7 +241,7 @@ struct NODE::DEFAULT_OBSTACLE_VISITOR : public OBSTACLE_VISITOR
         if( visit( aCandidate ) )
             return true;
 
-        if( !aCandidate->Collide( m_item, m_node, m_ctx ) )
+        if( !aCandidate->Collide( m_item, m_node, m_layerContext.value_or( -1 ), m_ctx ) )
             return true;
 
         if( m_ctx->options.m_limitCount > 0 && m_ctx->obstacles.size() >= m_ctx->options.m_limitCount )
@@ -363,7 +363,7 @@ NODE::OPT_OBSTACLE NODE::NearestObstacle( const LINE* aLine,
         {
             const VIA& via = aLine->Via();
             int viaClearance = GetClearance( obstacle.m_item, &via, aOpts.m_useClearanceEpsilon )
-                               + via.Diameter() / 2;
+                               + via.Diameter( aLine->Layer() ) / 2;
 
             obstacleHull = obstacle.m_item->Hull( viaClearance, 0, layer );
 
@@ -478,7 +478,8 @@ struct HIT_VISITOR : public OBSTACLE_VISITOR
 
         int cl = 0;
 
-        if( aItem->Shape()->Collide( &cp, cl ) )
+        // TODO(JE) padstacks -- this may not work
+        if( aItem->Shape( -1 )->Collide( &cp, cl ) )
             m_items.Add( aItem );
 
         return true;
@@ -1088,7 +1089,7 @@ const LINE NODE::AssembleLine( LINKED_ITEM* aSeg, int* aOriginSegmentIndex,
             if( li->Kind() == ITEM::ARC_T )
             {
                 const ARC*       arc = static_cast<const ARC*>( li );
-                const SHAPE_ARC* sa  = static_cast<const SHAPE_ARC*>( arc->Shape() );
+                const SHAPE_ARC* sa  = static_cast<const SHAPE_ARC*>( arc->Shape( -1 ) );
 
                 int      nSegs     = line.PointCount();
                 VECTOR2I last      = nSegs ? line.CPoint( -1 ) : VECTOR2I();

pcbnew/router/pns_node.h

@@ -117,6 +117,7 @@ struct COLLISION_SEARCH_OPTIONS
     int m_kindMask = -1;
     bool m_useClearanceEpsilon = true;
     std::function<bool(const ITEM*)> m_filter = nullptr;
+    int m_layer = -1;
 };
 
 
@@ -182,6 +183,9 @@ public:
 
     void SetWorld( const NODE* aNode, const NODE* aOverride = nullptr );
 
+    void SetLayerContext( int aLayer ) { m_layerContext = aLayer; }
+    void ClearLayerContext() { m_layerContext = std::nullopt; }
+
     virtual bool operator()( ITEM* aCandidate ) = 0;
 
 protected:
@@ -192,6 +196,26 @@ protected:
 
     const NODE* m_node;             ///< node we are searching in (either root or a branch)
     const NODE* m_override;         ///< node that overrides root entries
+    std::optional<int> m_layerContext;
+};
+
+
+class LAYER_CONTEXT_SETTER
+{
+public:
+    LAYER_CONTEXT_SETTER( OBSTACLE_VISITOR& aVisitor, int aLayer ) :
+            m_visitor( aVisitor )
+    {
+        m_visitor.SetLayerContext( aLayer );
+    }
+
+    ~LAYER_CONTEXT_SETTER()
+    {
+        m_visitor.ClearLayerContext();
+    }
+
+private:
+    OBSTACLE_VISITOR& m_visitor;
 };
 
 /**

pcbnew/router/pns_optimizer.cpp

@@ -141,7 +141,8 @@ struct OPTIMIZER::CACHE_VISITOR
         if( !( m_mask & aOtherItem->Kind() ) )
             return true;
 
-        if( !aOtherItem->Collide( m_ourItem, m_node ) )
+        // TODO(JE) viastacks
+        if( !aOtherItem->Collide( m_ourItem, m_node, m_ourItem->Layer() ) )
             return true;
 
         m_collidingItem = aOtherItem;
@@ -789,7 +790,7 @@ OPTIMIZER::BREAKOUT_LIST OPTIMIZER::customBreakouts( int aWidth, const ITEM* aIt
                                                      bool aPermitDiagonal ) const
 {
     BREAKOUT_LIST breakouts;
-    const SHAPE_SIMPLE* convex = static_cast<const SHAPE_SIMPLE*>( aItem->Shape() );
+    const SHAPE_SIMPLE* convex = static_cast<const SHAPE_SIMPLE*>( aItem->Shape( -1 ) );
 
     BOX2I bbox = convex->BBox( 0 );
     VECTOR2I p0 = static_cast<const SOLID*>( aItem )->Pos();
@@ -896,12 +897,13 @@ OPTIMIZER::BREAKOUT_LIST OPTIMIZER::computeBreakouts( int aWidth, const ITEM* aI
     case ITEM::VIA_T:
     {
         const VIA* via = static_cast<const VIA*>( aItem );
-        return circleBreakouts( aWidth, via->Shape(), aPermitDiagonal );
+        // TODO(JE) padstacks -- computeBreakouts needs to have a layer argument
+        return circleBreakouts( aWidth, via->Shape( 0 ), aPermitDiagonal );
     }
 
     case ITEM::SOLID_T:
     {
-        const SHAPE* shape = aItem->Shape();
+        const SHAPE* shape = aItem->Shape( -1 );
 
         switch( shape->Type() )
         {
@@ -982,7 +984,7 @@ int OPTIMIZER::smartPadsSingle( LINE* aLine, ITEM* aPad, bool aEnd, int aEndVert
     for( int p = 1; p <= p_end; p++ )
     {
         // If the line is contained inside the pad, don't optimize
-        if( solid && solid->Shape() && !solid->Shape()->Collide(
+        if( solid && solid->Shape( -1 ) && !solid->Shape( -1 )->Collide(
                 SEG( line.CPoint( 0 ), line.CPoint( p ) ), aLine->Width() / 2 ) )
         {
             continue;
@@ -1198,7 +1200,7 @@ bool verifyDpBypass( NODE* aNode, DIFF_PAIR* aPair, bool aRefIsP, const SHAPE_LI
     LINE refLine ( aRefIsP ? aPair->PLine() : aPair->NLine(), aNewRef );
     LINE coupledLine ( aRefIsP ? aPair->NLine() : aPair->PLine(), aNewCoupled );
 
-    if( refLine.Collide( &coupledLine, aNode ) )
+    if( refLine.Collide( &coupledLine, aNode, refLine.Layer() ) )
         return false;
 
     if( aNode->CheckColliding ( &refLine ) )

pcbnew/router/pns_router.cpp

@@ -774,7 +774,7 @@ bool ROUTER::movePlacing( const VECTOR2I& aP, ITEM* aEndItem )
             if( via.HasHole() )
             {
                 int holeClearance = GetRuleResolver()->Clearance( via.Hole(), nullptr );
-                int annularWidth = std::max( 0, via.Diameter() - via.Drill() ) / 2;
+                int annularWidth = std::max( 0, via.Diameter( l->Layer() ) - via.Drill() ) / 2;
                 int excessHoleClearance = holeClearance - annularWidth;
 
                 if( excessHoleClearance > clearance )

pcbnew/router/pns_segment.h

@@ -72,7 +72,7 @@ public:
 
     SEGMENT* Clone() const override;
 
-    const SHAPE* Shape() const override
+    const SHAPE* Shape( int aLayer ) const override
     {
         return static_cast<const SHAPE*>( &m_seg );
     }

pcbnew/router/pns_shove.cpp

@@ -257,8 +257,8 @@ bool SHOVE::shoveLineFromLoneVia( const LINE& aCurLine, const LINE& aObstacleLin
     HOLE*      viaHole = via.Hole();
     int        holeClearance = getClearance( viaHole, &aObstacleLine );
 
-    if( holeClearance + via.Drill() / 2 > clearance + via.Diameter() / 2 )
-        clearance = holeClearance + via.Drill() / 2 - via.Diameter() / 2;
+    if( holeClearance + via.Drill() / 2 > clearance + via.Diameter( aObstacleLine.Layer() ) / 2 )
+        clearance = holeClearance + via.Drill() / 2 - via.Diameter( aObstacleLine.Layer() ) / 2;
 
     SHAPE_LINE_CHAIN hull = aCurLine.Via().Hull( clearance, obstacleLineWidth, aCurLine.Layer() );
     SHAPE_LINE_CHAIN path_cw;
@@ -283,7 +283,7 @@ bool SHOVE::shoveLineFromLoneVia( const LINE& aCurLine, const LINE& aObstacleLin
 
     aResultLine.SetShape( shortest );
 
-    if( aResultLine.Collide( &aCurLine, m_currentNode ) )
+    if( aResultLine.Collide( &aCurLine, m_currentNode, aResultLine.Layer() ) )
         return false;
 
     return true;
@@ -383,7 +383,7 @@ bool SHOVE::shoveLineToHullSet( const LINE& aCurLine, const LINE& aObstacleLine,
             continue;
         }
 
-        bool colliding = l.Collide( &aCurLine, m_currentNode );
+        bool colliding = l.Collide( &aCurLine, m_currentNode, l.Layer() );
 
       #if 0
         if(( aCurLine.Marker() & MK_HEAD ) && !colliding )
@@ -392,7 +392,7 @@ bool SHOVE::shoveLineToHullSet( const LINE& aCurLine, const LINE& aObstacleLine,
 
             for( ITEM* item : jtStart->LinkList() )
             {
-                if( item->Collide( &l, m_currentNode ) )
+                if( item->Collide( &l, m_currentNode, l.Layer() ) )
                     colliding = true;
             }
         }
@@ -494,11 +494,14 @@ bool SHOVE::ShoveObstacleLine( const LINE& aCurLine, const LINE& aObstacleLine,
                 int        viaClearance = getClearance( &via, &obstacleLine );
                 HOLE*      viaHole = via.Hole();
                 int        holeClearance = getClearance( viaHole, &obstacleLine );
+                int        layer = aObstacleLine.Layer();
 
-                if( holeClearance + via.Drill() / 2 > viaClearance + via.Diameter() / 2 )
-                    viaClearance = holeClearance + via.Drill() / 2 - via.Diameter() / 2;
+                if( holeClearance + via.Drill() / 2 > viaClearance + via.Diameter( layer ) / 2 )
+                {
+                    viaClearance = holeClearance + via.Drill() / 2 - via.Diameter( layer ) / 2;
+                }
 
-                hulls.push_back( aCurLine.Via().Hull( viaClearance, obstacleLineWidth ) );
+                hulls.push_back( aCurLine.Via().Hull( viaClearance, obstacleLineWidth, layer ) );
             }
 
             if (shoveLineToHullSet( aCurLine, obstacleLine, aResultLine, hulls ) )
@@ -688,7 +691,8 @@ SHOVE::SHOVE_STATUS SHOVE::onCollidingSolid( LINE& aCurrent, ITEM* aObstacle, OB
             }
         }
 
-        if( via && via->Collide( aObstacle, m_currentNode ) )
+        // TODO(JE) viastacks -- can aObstacle be a via?
+        if( via && via->Collide( aObstacle, m_currentNode, aObstacle->Layer() ) )
             return onCollidingVia( aObstacle, via, aObstacleInfo, aObstacle->Rank() - 1 );
     }
 
@@ -757,7 +761,7 @@ SHOVE::SHOVE_STATUS SHOVE::onCollidingSolid( LINE& aCurrent, ITEM* aObstacle, OB
         {
             LINE lastLine = m_lineStack.front();
 
-            if( lastLine.Collide( &walkaroundLine, m_currentNode ) )
+            if( lastLine.Collide( &walkaroundLine, m_currentNode, lastLine.Layer() ) )
             {
                 LINE dummy( lastLine );
 
@@ -1076,10 +1080,12 @@ SHOVE::SHOVE_STATUS SHOVE::onCollidingVia( ITEM* aCurrent, VIA* aObstacleVia, OB
     if( aCurrent->OfKind( ITEM::LINE_T ) )
     {
         VIA vtmp ( *aObstacleVia );
+        int layer = aCurrent->Layer();
 
-        if( aObstacleInfo.m_maxFanoutWidth > 0 && aObstacleInfo.m_maxFanoutWidth > aObstacleVia->Diameter() )
+        if( aObstacleInfo.m_maxFanoutWidth > 0
+            && aObstacleInfo.m_maxFanoutWidth > aObstacleVia->Diameter( layer ) )
         {
-            vtmp.SetDiameter( aObstacleInfo.m_maxFanoutWidth );
+            vtmp.SetDiameter( layer, aObstacleInfo.m_maxFanoutWidth );
         }
 
         LINE* currentLine = (LINE*) aCurrent;
@@ -1093,7 +1099,7 @@ SHOVE::SHOVE_STATUS SHOVE::onCollidingVia( ITEM* aCurrent, VIA* aObstacleVia, OB
 
         PNS_DBG( Dbg(), AddItem, vtmp.Clone(), LIGHTRED, 100000, wxT( "orig-via" ) );
 
-        lineCollision = vtmp.Shape()->Collide( currentLine->Shape(),
+        lineCollision = vtmp.Shape( layer )->Collide( currentLine->Shape( -1 ),
                                                         clearance + currentLine->Width() / 2,
                                                         &mtvLine );
 
@@ -1102,14 +1108,24 @@ SHOVE::SHOVE_STATUS SHOVE::onCollidingVia( ITEM* aCurrent, VIA* aObstacleVia, OB
         {
             const VIA& currentVia = currentLine->Via();
             int        viaClearance = getClearance( &currentVia, &vtmp );
+            VECTOR2I   layerMtv;
 
-            viaCollision = currentVia.Shape()->Collide( vtmp.Shape(), viaClearance, &mtvVia );
+            for( int viaLayer : currentVia.RelevantShapeLayers( &vtmp ) )
+            {
+                viaCollision |= currentVia.Shape( viaLayer )->Collide( vtmp.Shape( viaLayer ),
+                                                                       viaClearance,
+                                                                       &layerMtv );
+
+                if( layerMtv.SquaredEuclideanNorm() > mtvVia.SquaredEuclideanNorm() )
+                    mtvVia = layerMtv;
+            }
         }
     }
     else if( aCurrent->OfKind( ITEM::SOLID_T ) )
     {
         PNS_DBG( Dbg(), Message, wxT("collidee-is-solid" ) );
-        solidCollision = aCurrent->Shape()->Collide( aObstacleVia->Shape(), clearance,
+        // TODO(JE) if this case is real, handle via stacks
+        solidCollision = aCurrent->Shape( -1 )->Collide( aObstacleVia->Shape( -1 ), clearance,
                                                         &mtvSolid );
         //PNS_DBGN( Dbg(), EndGroup );
 
@@ -1148,18 +1164,29 @@ SHOVE::SHOVE_STATUS SHOVE::onReverseCollidingVia( LINE& aCurrent, VIA* aObstacle
         auto p0 = aCurrent.Via().Pos();
         auto p1 = aObstacleVia->Pos();
 
-        int dist = (p0 - p1).EuclideanNorm() - aCurrent.Via().Diameter() / 2 - aObstacleVia->Diameter() / 2;
+        int layer = aCurrent.Layer();
+        int dist = (p0 - p1).EuclideanNorm() - aCurrent.Via().Diameter( layer ) / 2
+                   - aObstacleVia->Diameter( layer ) / 2;
 
         int clearance = getClearance( &aCurrent.Via(), aObstacleVia );
 
-        SHAPE_LINE_CHAIN hull = aObstacleVia->Hull( clearance, aCurrent.Width(), aCurrent.Layer() );
+        SHAPE_LINE_CHAIN hull = aObstacleVia->Hull( clearance, aCurrent.Width(), layer );
 
         auto epInsideHull = hull.PointInside( p0 );
 
         PNS_DBG( Dbg(), AddShape, &hull, LIGHTYELLOW,   100000, wxT( "obstacle-via-hull" ) );
         PNS_DBG( Dbg(), Message, wxString::Format("via2via coll check dist %d cl %d delta %d pi %d\n", dist, clearance, dist - clearance, epInsideHull ? 1 : 0) );
 
-        if( aCurrent.Via().Collide( aObstacleVia, m_currentNode ) )
+        bool viaCollision = false;
+
+        for( int viaLayer : aCurrent.Via().RelevantShapeLayers( aObstacleVia ) )
+        {
+            viaCollision |=
+                    aCurrent.Via().Shape( viaLayer )->Collide( aObstacleVia->Shape( viaLayer ),
+                                                               clearance );
+        }
+
+        if( viaCollision )
         {
             return onCollidingVia( &aCurrent, aObstacleVia, aObstacleInfo, aCurrent.Rank() - 1 );
         }
@@ -1346,6 +1373,8 @@ void SHOVE::popLineStack( )
 
 bool SHOVE::fixupViaCollisions( const LINE* aCurrent, OBSTACLE& obs )
 {
+    int layer = aCurrent->Layer();
+
     // if the current obstacle is a via, consider also the lines connected to it
     // if their widths are larger or equal than the via diameter, the shove algorithm
     // will very likely fail in the subsequent iterations (as our base assumption is track
@@ -1376,11 +1405,11 @@ bool SHOVE::fixupViaCollisions( const LINE* aCurrent, OBSTACLE& obs )
 
         obs.m_maxFanoutWidth = 0;
 
-        if( maxw > 0 && maxw >= v->Diameter() )
+        if( maxw > 0 && maxw >= v->Diameter( layer ) )
         {
             obs.m_maxFanoutWidth = maxw + 1;
             PNS_DBG( Dbg(), Message,
-                     wxString::Format( "Fixup via: new-w %d via-w %d", maxw, v->Diameter() ) );
+                     wxString::Format( "Fixup via: new-w %d via-w %d", maxw, v->Diameter( layer ) ) );
 
             return true;
         }
@@ -1393,6 +1422,7 @@ bool SHOVE::fixupViaCollisions( const LINE* aCurrent, OBSTACLE& obs )
         return false;
 
     const SEGMENT* s = static_cast<const SEGMENT*>( obs.m_item );
+    int sl = s->Layer();
 
     const JOINT* ja = m_currentNode->FindJoint( s->Seg().A, s );
     const JOINT* jb = m_currentNode->FindJoint( s->Seg().B, s );
@@ -1405,14 +1435,14 @@ bool SHOVE::fixupViaCollisions( const LINE* aCurrent, OBSTACLE& obs )
 
         // via diameter is larger than the segment width - cool, the force propagation algo
         // will be able to deal with it, no need to intervene
-        if( !v || v->Diameter() > s->Width() )
+        if( !v || v->Diameter( sl ) > s->Width() )
             continue;
 
         VIA vtest( *v );
-        vtest.SetDiameter( s->Width() );
+        vtest.SetDiameter( sl, s->Width() );
 
         // enlarge the via to the width of the segment
-        if( vtest.Collide( aCurrent, m_currentNode ) )
+        if( vtest.Collide( aCurrent, m_currentNode, aCurrent->Layer() ) )
         {
             // if colliding, drop the segment in the shove iteration loop and force-propagate the via instead
             obs.m_item = v;
@@ -1475,7 +1505,7 @@ SHOVE::SHOVE_STATUS SHOVE::shoveIteration( int aIter )
 
          if( nearest )
          {
-            PNS_DBG( Dbg(), AddShape, nearest->m_item->Shape(), YELLOW, 10000,
+            PNS_DBG( Dbg(), AddShape, nearest->m_item->Shape( currentLine.Layer() ), YELLOW, 10000,
             wxString::Format( "nearest %p %s rank %d",
                                                         nearest->m_item,
                                                         nearest->m_item->KindStr(),
@@ -1521,7 +1551,10 @@ SHOVE::SHOVE_STATUS SHOVE::shoveIteration( int aIter )
         {
             PNS_DBG( Dbg(), BeginGroup, wxString::Format( wxT( "iter %d: reverse-collide-via" ), aIter ), 0 );
 
-            if( currentLine.EndsWithVia() && nearest->m_item->Collide( &currentLine.Via(), m_currentNode ) )
+            // TODO(JE) viastacks -- via-via collisions here?
+            if( currentLine.EndsWithVia()
+                && nearest->m_item->Collide( &currentLine.Via(), m_currentNode,
+                                             nearest->m_item->Layer() ) )
             {
                 PNS_DBG( Dbg(), AddItem, nearest->m_item, YELLOW, 100000, wxT("v2v nearesti" ) );
                 //PNS_DBG( Dbg(), AddItem, nearest->m_head,RED, 100000, wxString::Format("v2v nearesth force=%d,%d" ) );
@@ -1551,7 +1584,8 @@ SHOVE::SHOVE_STATUS SHOVE::shoveIteration( int aIter )
 
             popLineStack();
 
-            if( currentLine.EndsWithVia() && currentLine.Via().Collide( (SEGMENT*) ni, m_currentNode ) )
+            if( currentLine.EndsWithVia()
+                && currentLine.Via().Collide( (SEGMENT*) ni, m_currentNode, currentLine.Layer() ) )
             {
                 VIA_HANDLE vh;
                 vh.layers = currentLine.Via().Layers();

pcbnew/router/pns_solid.h

@@ -73,7 +73,7 @@ public:
             SetShape( aB.m_shape->Clone() );
 
         if( aB.m_hole )
-            SetHole( new PNS::HOLE( aB.m_hole->Shape()->Clone() ) );
+            SetHole( new PNS::HOLE( aB.m_hole->Shape( -1 )->Clone() ) );
 
         m_pos = aB.m_pos;
         m_padToDie = aB.m_padToDie;
@@ -89,7 +89,7 @@ public:
 
     ITEM* Clone() const override;
 
-    const SHAPE* Shape() const override { return m_shape; }
+    const SHAPE* Shape( int aLayer ) const override { return m_shape; }
 
 
     const SHAPE_LINE_CHAIN Hull( int aClearance = 0, int aWalkaroundThickness = 0,

pcbnew/router/pns_tool_base.cpp

@@ -167,7 +167,7 @@ ITEM* TOOL_BASE::pickSingleItem( const VECTOR2I& aWhere, NET_HANDLE aNet, int aL
             {
                 if( item->OfKind( ITEM::VIA_T | ITEM::SOLID_T ) )
                 {
-                    SEG::ecoord d = ( item->Shape()->Centre() - aWhere ).SquaredEuclideanNorm();
+                    SEG::ecoord d = ( item->Shape( aLayer )->Centre() - aWhere ).SquaredEuclideanNorm();
 
                     if( d < dist[2] )
                     {
@@ -203,7 +203,7 @@ ITEM* TOOL_BASE::pickSingleItem( const VECTOR2I& aWhere, NET_HANDLE aNet, int aL
             else if( item->OfKind( ITEM::SOLID_T ) && item->IsFreePad() )
             {
                 // Allow free pads only when already inside pad
-                if( item->Shape()->Collide( aWhere ) )
+                if( item->Shape( -1 )->Collide( aWhere ) )
                 {
                     prioritized[0] = item;
                     dist[0] = 0;
@@ -500,7 +500,7 @@ const VECTOR2I TOOL_BASE::snapToItem( ITEM* aItem, const VECTOR2I& aP )
         else if( aItem->Kind() == ITEM::ARC_T )
         {
             ARC* arc = static_cast<ARC*>( li );
-            return m_gridHelper->AlignToArc( aP, *static_cast<const SHAPE_ARC*>( arc->Shape() ) );
+            return m_gridHelper->AlignToArc( aP, *static_cast<const SHAPE_ARC*>( arc->Shape( -1 ) ) );
         }
 
         break;

pcbnew/router/pns_topology.cpp

@@ -504,7 +504,7 @@ bool TOPOLOGY::AssembleDiffPair( ITEM* aStart, DIFF_PAIR& aPair )
     LINKED_ITEM* coupledItem = nullptr;
     SEG::ecoord  minDist_sq = std::numeric_limits<SEG::ecoord>::max();
     SEG::ecoord  minDistTarget_sq = std::numeric_limits<SEG::ecoord>::max();
-    VECTOR2I     targetPoint = aStart->Shape()->Centre();
+    VECTOR2I     targetPoint = aStart->Shape( -1 )->Centre();
 
     auto findNItem = [&]( ITEM* p_item )
     {
@@ -552,7 +552,7 @@ bool TOPOLOGY::AssembleDiffPair( ITEM* aStart, DIFF_PAIR& aPair )
 
             if( dist_sq <= minDist_sq )
             {
-                SEG::ecoord distTarget_sq = n_item->Shape()->SquaredDistance( targetPoint );
+                SEG::ecoord distTarget_sq = n_item->Shape( -1 )->SquaredDistance( targetPoint );
                 if( distTarget_sq < minDistTarget_sq )
                 {
                     minDistTarget_sq = distTarget_sq;
@@ -634,7 +634,7 @@ const TOPOLOGY::CLUSTER TOPOLOGY::AssembleCluster( ITEM* aStart, int aLayer, dou
 
     pending.push_back( aStart );
 
-    BOX2I clusterBBox = aStart->Shape()->BBox();
+    BOX2I clusterBBox = aStart->Shape( aLayer )->BBox();
     int64_t initialArea = clusterBBox.GetArea();
 
     while( !pending.empty() )
@@ -665,7 +665,7 @@ const TOPOLOGY::CLUSTER TOPOLOGY::AssembleCluster( ITEM* aStart, int aLayer, dou
             }
             else
             {
-                clusterBBox.Merge( obs.m_item->Shape()->BBox() );
+                clusterBBox.Merge( obs.m_item->Shape( aLayer )->BBox() );
             }
 
             const int64_t currentArea = clusterBBox.GetArea();

pcbnew/router/pns_via.cpp

@@ -30,25 +30,98 @@
 
 namespace PNS {
 
-bool VIA::PushoutForce( NODE* aNode, const ITEM* aOther, VECTOR2I& aForce )
+int VIA::EffectiveLayer( int aLayer ) const
 {
-    int      clearance = aNode->GetClearance( this, aOther, false );
-    VECTOR2I elementForces[4], force;
-    size_t   nf = 0;
+    switch( m_stackMode )
+    {
+    default:
+    case STACK_MODE::NORMAL:
+        return ALL_LAYERS;
+
+    case STACK_MODE::FRONT_INNER_BACK:
+        if( aLayer == m_layers.Start() || aLayer == m_layers.End() )
+            return aLayer;
+
+        if( m_layers.Start() + 1 < m_layers.End() )
+            return m_layers.Start() + 1;
+
+        return m_layers.Start();
+
+    case STACK_MODE::CUSTOM:
+        return m_layers.Overlaps( aLayer ) ? aLayer : m_layers.Start();
+    }
+}
+
+
+std::vector<int> VIA::UniqueShapeLayers() const
+{
+    switch( m_stackMode )
+    {
+    default:
+    case STACK_MODE::NORMAL:
+        return { ALL_LAYERS };
+
+    case STACK_MODE::FRONT_INNER_BACK:
+        return { 0, ALL_LAYERS, m_layers.End() };
+
+    case STACK_MODE::CUSTOM:
+        std::vector<int> ret;
+
+        for( int l = m_layers.Start(); l <= m_layers.End(); l++ )
+            ret.push_back( l );
+
+        return ret;
+    }
+}
+
+
+void VIA::SetStackMode( STACK_MODE aStackMode )
+{
+    m_stackMode = aStackMode;
+
+    wxASSERT_MSG( m_stackMode != STACK_MODE::FRONT_INNER_BACK || m_layers.Start() == 0,
+                  wxT( "Cannot use FRONT_INNER_BACK with blind/buried vias!" ) );
 
-    aOther->Shape()->Collide( Shape(), clearance, &elementForces[nf++] );
+    // In theory, it might be good to do some housekeeping on m_diameters and m_shapes here,
+    // but it's not yet clear if the stack mode needs to be changed after initial creation.
+}
+
+
+bool VIA::PadstackMatches( const VIA& aOther ) const
+{
+    std::vector<int> myLayers = UniqueShapeLayers();
+    std::vector<int> otherLayers = aOther.UniqueShapeLayers();
+
+    if( !std::equal( myLayers.begin(), myLayers.end(), otherLayers.begin() ) )
+        return false;
 
-    for( size_t i = 0; i < nf; i++ )
+    for( int i : myLayers )
     {
-        if( elementForces[i].SquaredEuclideanNorm() > force.SquaredEuclideanNorm() )
-            force = elementForces[i];
+        if( Diameter( i ) != aOther.Diameter( i ) )
+            return false;
     }
 
-    aForce = force;
+    return true;
+}
+
 
-    return ( force != VECTOR2I( 0, 0 ) );
+bool VIA::PushoutForce( NODE* aNode, const ITEM* aOther, VECTOR2I& aForce )
+{
+    int      clearance = aNode->GetClearance( this, aOther, false );
+    VECTOR2I elementForce;
+
+    for( int layer : RelevantShapeLayers( aOther ) )
+    {
+        aOther->Shape( layer )->Collide( Shape( layer ), clearance, &elementForce );
+
+        if( elementForce.SquaredEuclideanNorm() > aForce.SquaredEuclideanNorm() )
+            aForce = elementForce;
+    }
+
+    return ( aForce != VECTOR2I( 0, 0 ) );
 }
 
+
 bool VIA::PushoutForce( NODE* aNode, const VECTOR2I& aDirection, VECTOR2I& aForce,
                         int aCollisionMask, int aMaxIterations )
 {
@@ -86,7 +159,8 @@ bool VIA::PushoutForce( NODE* aNode, const VECTOR2I& aDirection, VECTOR2I& aForc
             break;
         }
 
-        const int threshold = Diameter() / 4; // another stupid heuristic.
+        // TODO(JE) padstacks -- what is the correct logic here?
+        const int threshold = Diameter( EffectiveLayer( 0 ) ) / 4; // another stupid heuristic.
         const int forceMag = force.EuclideanNorm();
 
         // We've been through a lot of iterations already and our pushout force is still too big?
@@ -143,7 +217,7 @@ bool VIA::PushoutForce( NODE* aNode, const VECTOR2I& aDirection, VECTOR2I& aForc
 const SHAPE_LINE_CHAIN VIA::Hull( int aClearance, int aWalkaroundThickness, int aLayer ) const
 {
     int cl = ( aClearance + aWalkaroundThickness / 2 );
-    int width = m_diameter;
+    int width = Diameter( aLayer );
 
     if( m_hole && !ROUTER::GetInstance()->GetInterface()->IsFlashedOnLayer( this, aLayer ) )
         width = m_hole->Radius() * 2;
@@ -163,9 +237,13 @@ VIA* VIA::Clone() const
     v->SetNet( Net() );
     v->SetLayers( Layers() );
     v->m_pos = m_pos;
-    v->m_diameter = m_diameter;
+    v->m_stackMode = m_stackMode;
+    v->m_diameters = m_diameters;
     v->m_drill = m_drill;
-    v->m_shape = SHAPE_CIRCLE( m_pos, m_diameter / 2 );
+
+    for( const auto& [layer, shape] : m_shapes )
+        v->m_shapes[layer] = SHAPE_CIRCLE( m_pos, shape.GetRadius() );
+
     v->SetHole( HOLE::MakeCircularHole( m_pos, m_drill / 2, m_layers ) );
     v->m_rank = m_rank;
     v->m_marker = m_marker;
@@ -182,8 +260,14 @@ OPT_BOX2I VIA::ChangedArea( const VIA* aOther ) const
 {
     if( aOther->Pos() != Pos() )
     {
-        BOX2I tmp = Shape()->BBox();
-        tmp.Merge( aOther->Shape()->BBox() );
+        BOX2I tmp;
+
+        for( int layer : UniqueShapeLayers() )
+            tmp.Merge( Shape( layer )->BBox() );
+
+        for( int layer : aOther->UniqueShapeLayers() )
+            tmp.Merge( aOther->Shape( layer )->BBox() );
+
         return tmp;
     }
 
@@ -206,7 +290,8 @@ const std::string VIA::Format( ) const
 {
     std::stringstream ss;
     ss << ITEM::Format() << " drill " << m_drill << " ";
-    ss << m_shape.Format( false );
+    // TODO(JE) padstacks
+    ss << Shape( 0 )->Format( false );
     return ss.str();
 }
 

pcbnew/router/pns_via.h

@@ -22,6 +22,7 @@
 #ifndef __PNS_VIA_H
 #define __PNS_VIA_H
 
+#include <geometry/shape_index.h>
 #include <geometry/shape_line_chain.h>
 #include <geometry/shape_circle.h>
 #include <math/box2.h>
@@ -47,7 +48,7 @@ struct VIA_HANDLE
         pos( aPos ),
         layers (aLayers),
         net (aNet ) {};
-    
+
     bool        valid = false;
     VECTOR2I    pos;
     PNS_LAYER_RANGE layers;
@@ -57,11 +58,30 @@ struct VIA_HANDLE
 class VIA : public LINKED_ITEM
 {
 public:
+    enum class STACK_MODE
+    {
+        // The via is the same size on every layer
+        NORMAL,
+
+        // The via can have three different sizes -- note that in this context, front means
+        // m_layers.Start() and back means m_layers.End(), which does not align with KiCad in the
+        // case of blind/buried vias.  Using this STACK_MODE only makes sense for vias that extend
+        // through the whole PCB
+        FRONT_INNER_BACK,
+
+        // The via can have a different size on each layer
+        CUSTOM
+    };
+
+    static constexpr int ALL_LAYERS = 0;
+    static constexpr int INNER_LAYERS = 1;
+
     VIA() :
         LINKED_ITEM( VIA_T ),
         m_hole( nullptr )
     {
-        m_diameter = 2;     // Dummy value
+        m_stackMode = STACK_MODE::NORMAL;
+        m_diameters[0] = 2; // Dummy value
         m_drill = 1;        // Dummy value
         m_viaType = VIATYPE::THROUGH;
         m_isFree = false;
@@ -77,9 +97,10 @@ public:
         SetNet( aNet );
         SetLayers( aLayers );
         m_pos = aPos;
-        m_diameter = aDiameter;
+        m_stackMode = STACK_MODE::NORMAL;
+        m_diameters[0] = aDiameter;
         m_drill = aDrill;
-        m_shape = SHAPE_CIRCLE( aPos, aDiameter / 2 );
+        m_shapes[0] = SHAPE_CIRCLE( aPos, aDiameter / 2 );
         SetHole( HOLE::MakeCircularHole( m_pos, aDrill / 2, PNS_LAYER_RANGE() ) );
         m_viaType = aViaType;
         m_isFree = false;
@@ -93,8 +114,12 @@ public:
         SetNet( aB.Net() );
         SetLayers( aB.Layers() );
         m_pos = aB.m_pos;
-        m_diameter = aB.m_diameter;
-        m_shape = SHAPE_CIRCLE( m_pos, m_diameter / 2 );
+        m_stackMode = aB.m_stackMode;
+        m_diameters = aB.m_diameters;
+
+        for( const auto& [layer, shape] : aB.m_shapes )
+            m_shapes[layer] = SHAPE_CIRCLE( m_pos, shape.GetRadius() );
+
         m_drill = aB.m_drill;
         SetHole( HOLE::MakeCircularHole( m_pos, m_drill / 2, PNS_LAYER_RANGE() ) );
         m_marker = aB.m_marker;
@@ -115,8 +140,12 @@ public:
         SetNet( aB.Net() );
         SetLayers( aB.Layers() );
         m_pos = aB.m_pos;
-        m_diameter = aB.m_diameter;
-        m_shape = SHAPE_CIRCLE( m_pos, m_diameter / 2 );
+        m_stackMode = aB.m_stackMode;
+        m_diameters = aB.m_diameters;
+
+        for( const auto& [layer, shape] : aB.m_shapes )
+            m_shapes[layer] = SHAPE_CIRCLE( m_pos, shape.GetRadius() );
+
         m_drill = aB.m_drill;
         SetHole( HOLE::MakeCircularHole( m_pos, m_drill / 2, PNS_LAYER_RANGE() ) );
         m_marker = aB.m_marker;
@@ -133,12 +162,24 @@ public:
         return aItem && VIA_T == aItem->Kind();
     }
 
+    STACK_MODE StackMode() const { return m_stackMode; }
+
+    void SetStackMode( STACK_MODE aStackMode );
+
+    int EffectiveLayer( int aLayer ) const;
+
+    std::vector<int> UniqueShapeLayers() const override;
+
+    bool HasUniqueShapeLayers() const override { return true; }
+
     const VECTOR2I& Pos() const { return m_pos; }
 
     void SetPos( const VECTOR2I& aPos )
     {
         m_pos = aPos;
-        m_shape.SetCenter( aPos );
+
+        for( auto& [layer, shape] : m_shapes )
+            shape.SetCenter( aPos );
 
         if( m_hole )
             m_hole->SetCenter( aPos );
@@ -147,14 +188,26 @@ public:
     VIATYPE ViaType() const { return m_viaType; }
     void SetViaType( VIATYPE aViaType ) { m_viaType = aViaType; }
 
-    int Diameter() const { return m_diameter; }
+    int Diameter( int aLayer ) const
+    {
+        int layer = EffectiveLayer( aLayer );
+        wxCHECK( m_diameters.contains( layer ), m_diameters.begin()->second );
+        return m_diameters.at( layer );
+    }
 
-    void SetDiameter( int aDiameter )
+    void SetDiameter( int aLayer, int aDiameter )
     {
-        m_diameter = aDiameter;
-        m_shape.SetRadius( m_diameter / 2 );
+        int layer = EffectiveLayer( aLayer );
+        m_diameters[layer] = aDiameter;
+
+        if( !m_shapes.contains( layer ) )
+            m_shapes[layer] = SHAPE_CIRCLE( m_pos, aDiameter / 2 );
+        else
+            m_shapes[layer].SetRadius( aDiameter / 2 );
     }
 
+    bool PadstackMatches( const VIA& aOther ) const;
+
     int Drill() const { return m_drill; }
 
     void SetDrill( int aDrill )
@@ -173,7 +226,12 @@ public:
 
     bool PushoutForce( NODE* aNode, const ITEM* aOther, VECTOR2I& aForce );
 
-    const SHAPE* Shape() const override { return &m_shape; }
+    const SHAPE* Shape( int aLayer ) const override
+    {
+        int layer = EffectiveLayer( aLayer );
+        wxCHECK( m_shapes.contains( layer ), nullptr );
+        return &m_shapes.at( layer );
+    }
 
     VIA* Clone() const override;
 
@@ -212,10 +270,14 @@ public:
     virtual const std::string Format() const override;
 
 private:
-    int          m_diameter;
+    STACK_MODE   m_stackMode;
+
+    /// May contain 1..n diameters depending on m_stackMode
+    std::map<int, int> m_diameters;
+    std::map<int, SHAPE_CIRCLE> m_shapes;
+
     int          m_drill;
     VECTOR2I     m_pos;
-    SHAPE_CIRCLE m_shape;
     VIATYPE      m_viaType;
     bool         m_isFree;
     HOLE*        m_hole;

pcbnew/router/pns_walkaround.cpp

@@ -212,7 +212,7 @@ bool WALKAROUND::singleStep()
         std::optional<LINE> shortest;
         std::optional<LINE> shortest_alt;
 
-        
+
         if( st_cw && st_ccw )
         {
             if( !cw_coll && !ccw_coll || ( cw_coll && ccw_coll) )
@@ -232,7 +232,7 @@ bool WALKAROUND::singleStep()
                 shortest = path_cw;
             else if( !ccw_coll )
                 shortest = path_ccw;
-            
+
         }
         else if( st_ccw )
             shortest = path_ccw;
@@ -245,7 +245,7 @@ bool WALKAROUND::singleStep()
         {
             for( auto& item : m_lastShortestCluster->m_items )
             {
-                if( shortest->Collide( item, m_world) )
+                if( shortest->Collide( item, m_world, shortest->Layer() ) )
                 {
                     anyColliding = true;
                     break;
@@ -357,7 +357,7 @@ const WALKAROUND::RESULT WALKAROUND::Route( const LINE& aInitialPath )
         if( ln.PointCount() > 0 && ln.CPoint( -1 ) != aInitialPath.CPoint( -1 ) )
         {
             st = ST_ALMOST_DONE;
-        
+
         }
         PNS_DBG( Dbg(), Message, wxString::Format( "stat=%d", st ) );
 

pcbnew/router/router_preview_item.cpp

@@ -58,10 +58,11 @@ ROUTER_PREVIEW_ITEM::ROUTER_PREVIEW_ITEM( const PNS::ITEM* aItem, PNS::ROUTER_IF
     }
     else if( aItem )
     {
-        m_shape = aItem->Shape()->Clone();
+        // TODO(JE) padstacks -- need to know the layer here
+        m_shape = aItem->Shape( -1 )->Clone();
 
         if( aItem->Hole() )
-            m_hole = aItem->Hole()->Shape()->Clone();
+            m_hole = aItem->Hole()->Shape( -1 )->Clone();
     }
 
     m_clearance = -1;
@@ -149,6 +150,7 @@ void ROUTER_PREVIEW_ITEM::Update( const PNS::ITEM* aItem )
         break;
 
     case PNS::ITEM::VIA_T:
+    {
         m_originLayer = m_layer = LAYER_VIAS;
         m_type = PR_SHAPE;
         m_width = 0;
@@ -158,16 +160,30 @@ void ROUTER_PREVIEW_ITEM::Update( const PNS::ITEM* aItem )
         delete m_shape;
         m_shape = nullptr;
 
-        if( aItem->Shape() )
-            m_shape = aItem->Shape()->Clone();
+        auto via = static_cast<const PNS::VIA*>( aItem );
+        int shapeLayer = -1;
+        int largestDiameter = 0;
+
+        for( int layer : via->UniqueShapeLayers() )
+        {
+            if( via->Diameter( layer ) > largestDiameter )
+            {
+                largestDiameter = via->Diameter( layer );
+                shapeLayer = layer;
+            }
+        }
+
+        if( aItem->Shape( shapeLayer ) )
+            m_shape = aItem->Shape( shapeLayer )->Clone();
 
         delete m_hole;
         m_hole = nullptr;
 
         if( aItem->Hole() )
-            m_hole = aItem->Hole()->Shape()->Clone();
+            m_hole = aItem->Hole()->Shape( -1 )->Clone();
 
         break;
+    }
 
     case PNS::ITEM::SOLID_T:
         m_type = PR_SHAPE;

pcbnew/router/router_tool.cpp

@@ -2240,9 +2240,11 @@ int ROUTER_TOOL::InlineDrag( const TOOL_EVENT& aEvent )
 
     if( itemsToDrag.Count() >= 1 )
     {
+        int layer = m_iface->GetPNSLayerFromBoardLayer( m_originalActiveLayer );
+
         for( PNS::ITEM* pitem : itemsToDrag.Items() )
         {
-            if( pitem->Shape()->Collide( p0, 0 ) )
+            if( pitem->Shape( layer )->Collide( p0, 0 ) )
             {
                 p = snapToItem( pitem, p0 );
                 m_startItem = pitem;

thirdparty/rtree/geometry/rtree.h

@@ -50,6 +50,7 @@
 
 // NOTE These next few lines may be win32 specific, you may need to modify them to compile on other platform
 #include <cassert>
+#include <climits>
 #include <cmath>
 #include <cstdio>
 #include <cstdlib>